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Packaging can be a challenge if your products constantly change in size and are highly configurable or customisable. Foscos Box on Demand is a new approach to sourcing corrugated packaging for companies that ship a complex and shifting mix of products.

Box On Demand makes it possible to reduce the cost of shipping, improve productivity and minimise damage, especially in high mix, highly-variable product environments. Instead of cutting down oversized boxes or searching for a specific box from inventory, you make exactly the box you need, just-in-time. And with better-fitting shipping boxes, you’ll see fewer damage claims from transport.

Need quick turnaround?

  • Lead times: often within a 3-48-hours
  • Small runs: from 1 – 2500 units
  • Bespoke sizes: custom sizes available

Download our packaging on demand document below for further information on packaging types. You can also request a quote by completing the form on this page or calls us on 0121 333 3607



Minimise void fill

The smallest possible box means there’s a reduced need for unsustainable void fillers, eliminating up to 50% of the material used.

Reduce labour

In some cases, fewer employees are needed to achieve a faster cycle time when using On Demand Packaging machinery.

Minimise damages

Damages to your products often occur when they jostle around inside the carton. Eliminating that empty space has been proven to greatly reduce damages.

Reduce shipping costs

Major shipping companies charge for packages based on weight and size; so it’s more important than ever to minimise your box sizes.

Increase sustainability

Pack size customers use less corrugated and filler material, while also improving their shipping activities. This results in less trees cut, less landfills filled, and cleaner air for us all.

Increase customer satisfaction

Your customers don’t want to have to throw away oversized boxes and the copious amounts of void filler sent with them. Smaller boxes reduce damages and improve your customers’ brand experience.

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Fosco Hayes Hurdley Ltd
105 Hospital Street,
Hockley, Birmingham
B19 3XB

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Birmingham, UK
0121 333 3607


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